Course Objectives

• To understand the process fundamentals of chemical technology .
• To understand unit operations and unit processes in the chemical industry.
• To understand process flow sheets for production of specific chemical products.
• To understand reaction temperature, pressure condition and heat network in process

Course Syllabus

• Theory of Unit operations and industrial equipment and systems used in large scale plants
• Unit processes, Development of flow diagram, schematic representation and application for unit operations and unit processes. Study the selection and process specific applications knowing available industrial equipment and plant accessories.
• Chlor-Alkali Industry: Chlor-alkali chart and importance of chlor-alkali industry, manufacturing processes process economics, and plants in India and a few examples of latest technology used in other nations.
• Manufacturing of soda ash, caustic soda, chlorine and engineering problems.
• Nitrogen industry: Role of nitrogen in fertilizers, manufacturing of ammonia, nitric acid, urea, the above study must involves different routes adopted, limitations, advantages and disadvantages of the process; steam-reforming process technology.
• Sulfur and Sugar Industry: Importance, manufacturing of sulfur by Frasch process, technology for the manufacturing of sulfuric acid. Sugar Industry: Manufacture of sugar and engineering problems associated, Dextrin and starch derivatives. detailed study and comparison between chamber ; process economics.
• Phosphorus and Paper Pulp Industry: Importance, manufacturing of super phosphate, triple super phosphate, phosphoric acid, electro thermal processes and NPK fertilizers, production of pulp, engineering problems involved, paper manufacturing from pulp, and comparison of methods of manufacturing.
• Petroleum industry: Overview of refinery process, Crude distillation, Cracking, Reforming, hydroprocessing

Real-life Applications

• Pharmaceutical Development: Design and production of medications, including drug formulation and delivery systems.
• Agricultural Chemicals: Creation of fertilizers, pesticides, and herbicides to enhance crop yields and protect against pests.
• Materials Science: Development of polymers, composites, and nanomaterials for use in construction, electronics, and textiles.
• Energy Production: Advancement of processes for biofuels, fuel cells, and battery technologies to support renewable energy sources.
• Environmental Remediation: Technologies for pollution control, waste treatment, and sustainable practices to minimize environmental impact.
• Food Processing: Application of chemical technology in food preservation, flavor enhancement, and nutritional improvement.
• Cosmetics and Personal Care: Formulation of products like shampoos, lotions, and makeup using chemical processes.
• Industrial Chemicals: Production of solvents, acids, and other chemicals used in manufacturing processes across various industries.
• Water Treatment: Development of methods for purifying water, including chemical disinfection and filtration technologies.
• Biotechnology: Integration of chemical technology in processes like fermentation and enzyme engineering for bio-based products.
• Synthetic Textiles: Development of fibers like polyester and nylon, which are used in clothing and industrial fabrics.
• Catalysis: Use of catalysts to speed up chemical reactions in industrial processes, improving efficiency and reducing waste.
• Cosmetic Chemistry: Formulation of sunscreens, anti-aging products, and other cosmetic formulations that require precise chemical knowledge.
• Adhesives and Sealants: Creation of strong, durable adhesives used in construction, automotive, and electronics industries.
• Battery Technology: Development of advanced materials for lithium-ion and solid-state batteries, enhancing energy storage capabilities.
• Plastic Recycling: Innovations in chemical recycling processes that break down plastics into reusable monomers or other materials.
• Textile Dyeing and Finishing: Chemical processes that enhance fabric properties, including colorfastness, wrinkle resistance, and water repellency.
• Fluorinated Compounds: Use of fluorinated chemicals in applications such as refrigerants, non-stick coatings, and electronic manufacturing.
• Perfume and Fragrance Production: Synthesis of aromatic compounds used in the creation of perfumes and scented products.
• Electronics Manufacturing: Use of chemical processes in the production of semiconductors, circuit boards, and displays.
• Bioplastics: Development of biodegradable plastics from renewable resources, reducing reliance on fossil fuels.
• Carbon Capture and Storage: Chemical methods for capturing and sequestering carbon dioxide emissions from industrial processes.
• Explosives and Propellants: Formulation and production of materials for use in defense and aerospace applications.
• Textile Finishing Agents: Chemical treatments that provide fabrics with properties like stain resistance and antimicrobial effects.
• Industrial Cleaning Agents: Formulation of chemical cleaners used in various industries for maintenance and sanitation.

Recommended books for chemical technology

Here are some books that you may refer for this subject, they are easy to understand, based on concepts. Get the book PDF on one click, for FREE!

• The Chemical Process Industry - R Norris Shreve